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Catwalks. Service routes between equipment platforms.

Where a mezzanine is a deck, a catwalk is a corridor — narrow steel walk platforms connecting equipment platforms, providing conveyor inspection access, or routing service traffic over a process floor. Bar-grate deck by default, 42" guards both sides, sized to the route rather than to a stock width.

Corridors, not decks.

Catwalks share most of their detail with mezzanines — same beam framing, same guard standards, same deck options — but the use case is travel, not staging. The deck width is sized to the route's purpose: inspection access, periodic service, or routine traffic. The structural design takes advantage of that narrower geometry to use lighter sections than a typical mezzanine.

Common applications

  • Conveyor inspection routes — narrow catwalks running parallel to conveyor lines for belt inspection, motor service, and cleaning.
  • Equipment-platform connectors — catwalks between adjacent equipment-support platforms.
  • Crane / hoist runways — service access along an overhead crane runway.
  • Process inspection — elevated routes over batch tanks, mixers, or process floors.
  • Cable / pipe trays — combined catwalk + cable tray; service traffic plus utility routing.

Detail decisions

  • Width — 600 mm (inspection) / 900 mm (service) / 1100 mm (routine traffic).
  • Deck — bar-grate is the default — drainage, sprinkler reach, snow shed (if exterior).
  • Guards — both sides at 42"; toe-plate continuous to prevent tools dropping.
  • Support spacing — typically 6 – 12 ft column or hanger spacing depending on width.
  • Hanger vs. column — hung from overhead structure where the floor below is occupied or process-active; column-supported elsewhere.
  • End access — every catwalk needs a defined access route at one or both ends; usually a stair or ship's ladder.

Typical parameters

  • Width600 mm – 1100 mm
  • Live load4.8 kPa + 1.3 kN concentrated
  • Deckbar-grate (default) / checker-plate
  • Guard42" both sides + toe-plate
  • Spantypically 12 – 30 ft between supports
  • Finishshop primer / galvanized / powder-coat
  • Lead time4 – 6 weeks from sign-off

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