Modular & prefab steel stairs. Bolt-together kits, engineered, repeatable.
When a project needs the same stair geometry across multiple mezzanines or sites — or when site time is short — a bolt-together modular kit fabricated in the shop is faster than welded site work. Same stamped-drawing process; just connections that don't need a welder on site.
Bolt-together when site time matters.
"Modular" and "prefab" cover the same idea: stair components fabricated in the shop, finished, shipped to site, and bolted together rather than welded. The stair is just as engineered as a fully welded one — but the install crew doesn't need to bring a welder, and the site time drops to a few hours per stair instead of a day. The trade-off: tighter shop tolerances and a slightly higher unit cost vs. fully welded site work.
When modular wins
- Multi-site fit-ups — same stair geometry across multiple sites means one engineering package, repeated.
- Tight shutdown windows — bolt-together installs don't need hot-work permits, fume extraction, or fire-watch.
- Relocatable layouts — modular mezzanines often need modular stairs to match.
- Limited access for welding — interior food-grade or clean-room sites where welding is impractical.
When fully welded wins
- One-off geometry — single-stair projects rarely justify the modular tooling.
- Heavy load classes — bolted connections are fine to most industrial loads but welded joints are cleaner above 250 psf.
- Architectural visibility — bolt heads are visible; welded stairs are smoother.
Detail decisions
- Connection type — A325 structural bolts at primary frame; ASTM A307 at non-structural connections.
- Stringer splice — bolted gusset plate at flight-to-landing splices; engineered as moment connection where needed.
- Tread attachment — bolted bar-grate or grip-strut treads to angle clip stringers.
- Guard rail — bolted post connections with structural angle baseplates.
Typical parameters
- ConnectionA325 structural bolts (primary frame)
- Site assembly time4 – 8 hours per typical stair
- Component weighteach piece < 200 lbs (forklift-installable)
- Treadbar-grate / grip-strut (bolted)
- Guard height42" (OBC §3.3.1.18)
- Finishpowder-coat or galvanized (shop-applied to all components)
- Lead time4 – 6 weeks from sign-off
- All steel stairs & industrial stair systems
- Modular mezzanines — the deck side of the same approach
- Straight-run stairs — typical modular geometry